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zakruti.com » Knowledge, science, education » GreatScott!
Li-Ion Capacity Test DIY constant current load

Li-Ion Capacity Test DIY constant current load

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Rating: 4.0; Vote: 1
Li-Ion Capacity Test DIY constant current load Mare: Hello GreatScott! I have made this dummy load several years ago, all by your instructions. It really works great and I have found it to be more than suited for my use for many DIY projects. Still, I would have 1 question please. What is the max voltage that I can apply to the dummy load input? So far it worked for me with 25V, but I dont know if I can go any higher. Also, what is the max current that you would suggest - I try to avoid anything above 1A (I do have a large heat sink, so heat is not an issue. Many thanks for all your videos and for a possible reply. Dont forget to make more of those easy projects for us dummies; )
Kind regards from Slovenia

Date: 2020-09-05

Comments and reviews: 9


Resistance is not entirely constant during discharge. Internal resistance is in series with the load resistance. Internal resistance is related to both temperature and state of charge (STOC. You can easily compare the capacity of batteries without a constant current source. Just charge the battery to its maximum voltage and discharge it over a fixed resistor (4ohm. The time it takes to reach the minimum voltage of, let's say 2. 5 VDC, is relative to the battery's capacity. Obviously, a battery with the highest charge will last longer under equal conditions of which temperature is important.
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By the way. Im curious,
is your testing internationally accepted as a standard way of testing? Are there any rules on manufacturing on the maximum allowed battery storage capacity to be circulated in the market?
Last but not least, should your testing bench is acceptable as a standard, wouldnt other batteries would fall under lower capacity than stated? For example taking the battery you tested in the video in com parison with other batteries in phones and electronics? Aspect ratio of battery volume vs capacity.

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I'm not completely sure but it seems to me that the explanation of the circuit is wrong. The output of the op amp should not oscillate but this is an unwanted effect that is solved by placing a capacitor to ground. I hope I am not wrong. I think by now you discovered that it was wrong but this video is still on YouTube with incorrect information. The rest of the video is great. Regards!
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A better way about this would be buying an lipo charger/balancer. Imax B6 can be had for 15-20 and using cheali-firmware it can do capacity check with a single click.
You can also set constant current or constant current and variable current with fixed voltage, when it drops to cutoff like 3V. So you can get a decent idea what the ideal capacity is.

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To be honest I am surprised they are above 600 mAH. An easy way to see if they are the real deal before purchase is by asking the seller how many grams a single battery weighs. They are usually well below 25-30 grams which is a dead giveaway that they are purposely mislabeled. A real 18650 battery weighs around the 35-40 gram mark
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When it comes to 18650 Li-Ion battery, the valid ranges are from 2, 000 to 3, 500 mAh depends on its drain characteristics.
Avoid the batteries claiming anything below or above this range.
Btw, higher the drain current(>30A, the smaller the capacity (close to 2, 000 mAh, and of course, lower the drain current(

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What can we add to this to make it better? it doesn't seem very practical in this form with the requirement of using external measuring stuff, how can we add something which is going to show when the circuit is operating properly and also when the battery is drained? comparator linked to an LED?
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I used an IRFZ44N instead of IRLZ44N, my circuit not works. Why? Please can you help me?
---UPDATE---
I solve the problem. It was the mosfet that have some problems. I changed it with an IRF3205 and it seems to work perfectly. Now i can test my batteries! Thanks!

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Great video! Could you modify this circuit to use the current for charging an empty battery? Basically, run a battery discharge test while charging an empty battery. Might be a great idea for future video!
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